Make your own project parts- No CNC needed.

[Killbucket]

How many times have you needed just a bracket, or a widget to complete a project? Isn't it maddening to need the one item you couldn't possibly buy, anywhere?
If you could only make your own...

TURBOcad:
http://www.turbocad.com/Products/Tur...0/Default.aspx
Just $149.95, but I got mine at Fry's for less than $100.
EASY to learn, comes with tutorials. You will be designing stuff the first day!

So you draw what your heart desires, then print it at 100% actual size.

(Or you can just do a drawing on graph paper, and use it as a stencil)
A step bit and a centerpunch are handy items to have for this project. we'll see the Scrollsaw a bit later...

Not seen in the next pic very well: First cover the sheet stock with contac paper. When you go to remove your layouts, you'll be happy you did. Get some spray adhesive and fix the prints to your chosen material:


Then mark and drill the holes. Do this with the parts still in as large as possible chunks. This will minimize fixturing, you can save a bunch of time doing this. Then cut out your parts using a Scrollsaw:


TOP SECRET: Use these, and only these, blades:
Vermont American #30423
(5" long, 11.5 teeth per inch, .045 blade depth, .017 thick.)
Cuts ABS and PVC like butter. Slow speeds are best for ABS.

Your freshly cut parts. If you're proud of your work, take pictures and show the world. Maybe show others how you did it:


Do a test assembly to make sure no fitting is needed.
The worst time to find out you needed to file an edge is after it has nice sticky glue all over it.

If everything fits, grab the glue or fasteners.

Maybe a coat of paint and some doodads:

Please, forgive the site bug, you can't buy the 1919 there anymore.
You can make just about any bracket or other part you might need this way.

[Con Murder]

Ya I think I seen this before, I just have no real skill. So thanks for putting back in my head I probably will end up using this process once or twice...

[Killbucket]

Easy way to make something, ONE time.